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ManufacturingIllustrative: a US Midwest discrete manufacturer, ~400 employees, 3 plants

Nine Months to Go-Live: ERP Implementation for a Mid-Market Manufacturer

On schedule (9 months)
Go-Live
Real-time, all sites
Inventory Visibility
Automated
Reporting
Reduced
Data-Entry Errors

The Challenge

A US Midwest discrete manufacturer running a 10-plus-year-old on-premise ERP had no unified inventory visibility across its three plants. An earlier internal migration had stalled on poor data quality and plant-manager resistance, while executives pressed for better on-time delivery.

Our Solution

Phased ERP rollout (finance and inventory first, then production planning and shop-floor), with a parallel run and a dedicated change-management workstream.

We sequenced the implementation to reduce risk rather than attempt a single big-bang cutover. Phase one delivered finance and multi-site inventory, establishing a clean data foundation and shared master records before touching operations. Phase two layered in production planning and shop-floor execution once teams trusted the system. To de-risk the switch, the new ERP was run in parallel with the legacy system through a defined stabilization window, so discrepancies surfaced and were reconciled before the old platform was retired. Data cleansing was treated as a first-class workstream, addressing the quality issues that had derailed the prior attempt. Adoption was earned at the plant level. Plant managers and shop-floor leads were engaged early as stakeholders, given role-based training, and supported by on-site super-users during go-live, converting earlier resistance into ownership.

Measurable Results

On schedule (9 months)
Go-Live
Real-time, all sites
Inventory Visibility
Automated
Reporting
Reduced
Data-Entry Errors

Ready to Achieve Similar Results?

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